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The E-commerce PE Padded Mailer Envelope is a high-performance packaging solution engineered to meet the rigorous demands of online retail, subscription services, and small-item shipping. Constructed with a puncture-resistant PE outer layer (80–120 microns) and a 6 mm bubble wrap interior (100% recycled content), it provides superior protection against impacts, abrasions, and crushing during transit. The peel-and-seal self-adhesive strip ensures secure, tamper-evident closure without the need for additional tape, while the customizable size range (6x9" to 24x18") accommodates diverse products from jewelry to small electronics. Lightweight yet durable, it reduces shipping costs by 30% compared to rigid boxes while complying with major courier standards (USPS, UPS, DHL), making it a staple for e-commerce businesses aiming to balance protection and efficiency.
Material: PE film (80–120 microns, virgin or 30% post-consumer recycled) with 6 mm bubble wrap interior (100% recycled)
Sizes: Standard sizes from 6x9" to 24x18"; custom dimensions available (minimum 5000 units)
Certifications: REACH compliant (no harmful chemicals), FDA-compliant for non-food items, ISO 14001 certified production
Weight Capacity: 5 kg (static load for storage), 3 kg (dynamic load for transportation)
Printing: Full-color CMYK/Pantone offset printing with high-gloss finish for vibrant branding
Water Resistance: 24-hour continuous water exposure without structural damage or interior moisture penetration
Seal Strength: Adhesive strip provides 5 lbs/inch bond strength, preventing accidental opening
Impact Protection
The 6 mm bubble wrap interior—with 30 bubbles per square inch—absorbs shocks and vibrations, reducing product damage rates by 40% compared to standard paper envelopes. Independent testing shows it protects contents from drops up to 3 feet without damage.
Secure Closure
The self-sealing adhesive strip creates a tamper-evident seal that cannot be reopened without visible damage, reducing theft and unauthorized access. The strip activates in 3 seconds and reaches full bond strength in 1 minute.
Customizable Branding
Full-wrap printing allows for vibrant logos, promotional messages, social media handles, or QR codes that drive customer engagement. High-resolution printing (1200 dpi) ensures sharp imagery that enhances brand recognition.
Eco-Friendly Options
Available in recycled PE (30% post-consumer content) for reduced environmental impact or biodegradable PE (compostable in industrial facilities within 180 days), aligning with sustainability goals without sacrificing performance.
E-Commerce: Ship clothing, accessories, small electronics (smartphones, chargers), cosmetics, and jewelry with minimal packaging waste.
Retail: Package gift items, promotional products, or sample kits for customer giveaways.
Subscription Boxes: Protect beauty products, skincare samples, snacks, or lifestyle items in monthly subscription deliveries.
Documents: Secure important letters, certificates, or photos with padded protection against bending.
Q: Are these envelopes waterproof?
A: The PE outer layer provides water resistance for up to 24 hours of exposure to rain or splashes. For prolonged wet conditions, we recommend our waterproof variant with a reinforced seal.
Q: Can they be recycled?
A: Yes. The recycled PE variant is recyclable in most plastic recycling facilities (check local guidelines). The biodegradable PE option breaks down in industrial composting facilities within 180 days.
Q: What is the minimum order quantity?
A: 1000 units for standard sizes with stock printing; custom designs or sizes require a minimum of 5000 units. Rush orders for standard sizes are available with 5-day turnaround.
Q: Do you offer reinforced edges?
A: Yes. We can add double-sealed edges (20 mm width) for heavy-duty applications, increasing tear resistance by 50% and supporting weights up to 5 kg.
Q: How does it compare to cardboard boxes?
A: It offers better impact protection at 30% lower cost and is 50% lighter, reducing shipping fees. Its flexible design also fits irregularly shaped items better than rigid boxes.
