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The Various Sizes E-commerce Folding Corrugated Shipping Box is a game-changing packaging solution engineered for the demands of modern online retail and logistics. Available in 3-ply, 5-ply, and 7-ply corrugated cardboard, these boxes deliver tailored strength for products of all weights—from lightweight cosmetics to heavy machinery parts. Their innovative folding design reduces storage space by 70% when flat-packed, slashing warehouse costs, while glued or taped seams ensure secure closure that minimizes transit damage. FSC-certified and customizable in size, print, and structure, they empower brands to enhance unboxing experiences while meeting sustainability goals, with 93% of consumers reporting positive perceptions of eco-friendly packaging.
Material: Corrugated cardboard (3-ply: 3.2 mm, 5-ply: 6.1 mm, 7-ply: 10 mm) with 30–50% recycled content
Sizes: Custom dimensions from 5x5x5 cm (small jewelry boxes) to 120x60x60 cm (large appliance boxes)
Certifications: FSC chain-of-custody certification, FDA-compliant for food contact (with food-grade liners), ISO 14001 certified production
Printing: High-resolution CMYK/Pantone offset printing, UV coating (scratch-resistant), embossing, or debossing for texture
Weight Capacity: 3-ply: 20 kg, 5-ply: 50 kg, 7-ply: 150 kg (static load); dynamic load capacity 70% of static
Compression Strength: 3-ply: 25 ECT (Edge Crush Test), 5-ply: 40 ECT, 7-ply: 65 ECT
Moisture Resistance: 24-hour water exposure without structural failure (with optional wax coating)
Modular Design
Folds flat for compact storage (70% space reduction vs. assembled boxes) and assembles in 15 seconds without tools. Pre-creased edges ensure consistent folding, while self-locking tabs (available on 5+ ply boxes) eliminate the need for tape.
Multi-Ply Options
Choose 3-ply (E-flute) for lightweight items like clothing and electronics; 5-ply (B-flute) for medium loads like kitchenware and small appliances; or 7-ply (double-wall) for heavy-duty applications like machinery parts and automotive components.
Branding Opportunities
Full-wrap printing allows for vibrant logos, product instructions, or sustainability messaging—key for building brand recognition. Premium finishes like matte lamination or metallic foil stamping enhance perceived value by 25%.
Cube Efficiency
Optimizes truckload space by 30% compared to non-folding containers, reducing fuel consumption and carbon emissions by 20% per shipment. Compatible with standard pallet sizes (40x48 inches) for seamless logistics integration.
E-Commerce: Ships clothing, footwear, electronics, and home goods with 99% damage-free delivery rates.
Food & Beverage: Transports perishables (with insulated liners for 48-hour cold retention) or bulk ingredients, meeting FDA and EU food safety standards.
Movers & Packers: Secures furniture, books, and appliances during relocation, with 5-ply options resisting drops from 1.5 meters.
Retail Display: Doubles as point-of-purchase displays with die-cut windows, custom inserts, and branded designs, reducing in-store waste.
Industrial Shipping: Protects small machinery, automotive parts, and tools during distribution, with 7-ply variants handling forklift loading.
Q: Can these boxes be recycled?
A: Yes. Corrugated cardboard is one of the most recycled materials globally, with a 93% recovery rate in the U.S. Remove any non-paper components (e.g., plastic inserts) before recycling.
Q: What is the lead time for custom sizes?
A: Prototypes for custom sizes take 7–10 business days, with bulk production (10,000+ units) requiring 15–20 days. Rush production is available for an additional fee, reducing lead time by 50%.
Q: Do you offer inserts or dividers?
A: Yes. Custom foam inserts, paperboard dividers, or corrugated partitions are available to secure fragile items. Inserts can be die-cut to match product shapes, reducing movement by 90%.
Q: How do I determine the right ply for my product?
A: Use our weight capacity guide: 3-ply for ≤20 kg (e.g., apparel), 5-ply for 20–50 kg (e.g., small appliances), and 7-ply for >50 kg (e.g., machinery parts). For fragile items, step up one ply level.
Q: Can they be used for international shipping?
A: Yes. They meet international postal standards (USPS, IPC, China Post) and are compatible with major couriers like UPS, DHL, and FedEx. Optional customs declaration pockets simplify documentation.
